Long Life Design Twin Screw Extruder Parts with Nickel-based Alloy Liner and HRC 58–64 Hardness

Product Description:

Our Twin Screw Extruder Parts are engineered to meet the highest standards of performance and durability, making them the ideal choice for a wide range of industrial applications. Designed specifically for twin screw extruder machines, these spare parts ensure seamless operation and enhanced productivity in your extrusion processes. Whether you are processing engineering plastics, masterbatch, biomaterials, lithium slurry, or chemical compounds, our twin screw extruder spare parts deliver reliable and consistent results.

Manufactured using advanced production processes such as HIP powder metallurgy, integral alloy sleeve technology, and laser cladding, these components boast superior strength and wear resistance. The combination of these cutting-edge techniques guarantees that the twin screw extruder spare parts can withstand the demanding conditions of heavy-duty extrusion operations, extending the service life of your equipment significantly.

One of the key features of our twin screw extruder spare parts is the nitriding treatment applied to the 38CrMoAlA steel components, which achieves a nitriding depth of 0.4 to 0.7 mm. This surface hardening process enhances the wear resistance and fatigue strength of the parts, thereby reducing maintenance frequency and downtime. The long life design incorporated into every component ensures that your extruder operates efficiently over extended periods, even under high-stress conditions.

Compatibility is another hallmark of our twin screw extruder spare parts. They are designed to fit a broad range of leading extruder brands including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEM machines. This versatility allows for easy integration into your existing equipment lineup without the need for extensive modifications, saving you time and reducing installation costs.

Our spare parts for twin screw extruder machines are crafted with precision and quality control in mind, ensuring optimal performance in each application. Whether you are involved in processing engineering plastics or handling sensitive biomaterials, these parts maintain the integrity of the extrusion process, providing consistent output and reducing the risk of product defects.

Moreover, the enhanced heavy-duty design of these twin screw extruder spare parts makes them suitable for challenging materials such as lithium slurry and complex chemical compounds. The robust construction and advanced surface treatments protect against corrosion, abrasion, and mechanical wear, helping to maintain the extruder's operational efficiency and reliability on a daily basis.

Choosing our twin screw extruder spare parts means investing in components that are engineered to perform under the toughest conditions, delivering long-term value and minimizing unexpected breakdowns. Our commitment to quality and innovation ensures that each part not only meets but exceeds industry standards, supporting your production goals with maximum uptime and minimal maintenance.

In summary, our twin screw extruder spare parts are designed for excellence across multiple dimensions: broad material compatibility including engineering plastics, masterbatch, biomaterials, lithium slurry, and chemical compounds; advanced manufacturing processes such as HIP powder metallurgy, integral alloy sleeve construction, and laser cladding; precise nitriding treatment of 0.4–0.7 mm depth for 38CrMoAlA components; compatibility with major extruder brands like Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM; and a long life, heavy-duty design to ensure reliable, sustained performance.

Upgrade your twin screw extruder with our premium spare parts and experience the difference in durability, efficiency, and overall equipment effectiveness. Trust in our expertise to provide the perfect solution for your extrusion needs, ensuring your production line operates smoothly and consistently for years to come.

Features:

• Product Name: Twin Screw Extruder Parts
• Production Process: HIP Powder Metallurgy, Integral Alloy Sleeve, Laser Cladding
• Nitriding Depth (Applicable for 38CrMoAlA): 0.4–0.7 mm
• Service Life Expectation: Long Life Design, Enhanced Heavy-Duty Performance
• Material (Base Alloy): 38CrMoAlA, 45 Steel, Stainless Steel 304, Customized Alloy
• Cooling System Type: Spiral Self-through Cooling Channel, Straight Cooling Channel, Customized Design
• Ideal for use as twin screw extrusion components
• Reliable spare parts for twin screw extruder applications
• High-quality spare parts for twin screw extruder ensuring durability and performance

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are essential twin screw extruder spare components designed to meet the rigorous demands of modern extrusion processes. Certified under ISO:9001, these high-quality spare parts for twin screw extruders guarantee exceptional performance and durability. Manufactured using advanced HIP Powder Metallurgy, integral alloy sleeve technology, and laser cladding, these parts exhibit a remarkable hardness range of HRC 58–64, ensuring high wear resistance and extended service life even under the most challenging operating conditions.

These twin screw extruder replacement parts are suitable for multiple application occasions and scenarios within the extrusion industry. They can be used as main processing barrels, feeding barrels, side feeder barrels, and degassing barrels, making them highly versatile for various extrusion setups. Their spiral self-through cooling channel or straight cooling channel designs, along with customized cooling system options, provide effective temperature regulation, enhancing extrusion efficiency while maintaining optimal thermal conditions.

Ideal for manufacturers, processors, and maintenance teams, Zhitian’s spare parts for twin screw extruders offer reliable solutions to reduce downtime and improve productivity. With a supply ability of 500 sets per month and a minimum order quantity of just one set, these parts are readily available for timely procurement. The packaging in sturdy wooden cases ensures safe delivery, with lead times ranging from 10 to 60 days depending on the order size and customization requirements. Payment terms via T/T provide flexible financial arrangements to suit various customer needs.

Whether used in plastic compounding, food processing, chemical manufacturing, or pharmaceutical production, Zhitian’s twin screw extruder spare components are engineered to withstand wear and tear, maintaining consistent extrusion quality. These replacement parts are indispensable for maintaining and upgrading twin screw extruder machines, helping businesses optimize production efficiency and product quality over prolonged operational periods.

Customization:

Our Twin Screw Extruder Parts, branded under Zhitian with model number 50-95, are high-quality twin screw extruder spare components designed to meet rigorous industry standards. Certified with ISO:9001, these spare parts for twin screw extruder ensure reliable performance and durability.

We offer a minimum order quantity of just 1 set, with pricing available through timely quotation to suit your specific needs. Each set is carefully packaged in a sturdy wooden case to guarantee safe delivery within 10-60 days, depending on order size and customization requirements.

Manufactured using advanced production processes including HIP Powder Metallurgy, Integral Alloy Sleeve, and Laser Cladding, our twin screw extruder spare parts provide exceptional strength and wear resistance. The materials used, such as 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys, are selected to optimize performance and longevity.

Our product scope includes components for the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel, catering to all critical sections of the twin screw extruder. The cooling system options include Spiral Self-through Cooling Channel, Straight Cooling Channel, or customized designs to enhance thermal management during extrusion.

Designed with a long-life expectation and enhanced heavy-duty capabilities, these twin screw extruder spare components are ideal for extending the service life of your machinery. Payment terms are flexible with T/T accepted, and we have the supply ability to deliver up to 500 sets per month to accommodate your production demands.

Choose Zhitian twin screw extruder spare parts for superior quality, customizable solutions, and dependable service to keep your extrusion process running smoothly and efficiently.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver optimal performance and durability for various extrusion applications. We provide comprehensive technical support to ensure that your extruder operates efficiently and with minimal downtime. Our team of experts is available to assist with installation guidance, maintenance tips, and troubleshooting advice to maximize the lifespan of your equipment.

We offer customized service solutions tailored to your specific extrusion needs, including parts replacement, upgrades, and refurbishment. Our support includes detailed documentation, technical manuals, and training sessions to help your operators and maintenance staff understand the best practices for handling and maintaining twin screw extruder components.

In addition, we provide rapid response services to address any technical issues promptly, minimizing production interruptions. Our commitment is to support your production goals by delivering high-quality parts and exceptional service throughout the lifecycle of your twin screw extruder.

FAQ:

Q1: What brand manufactures the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are manufactured by the brand Zhitian.

Q2: What is the model number of the Twin Screw Extruder Parts?

A2: The model number of the Twin Screw Extruder Parts is 50-95.

Q3: What certifications does the Twin Screw Extruder Parts have?

A3: The Twin Screw Extruder Parts are certified with ISO:9001.

Q4: What is the minimum order quantity for the Twin Screw Extruder Parts?

A4: The minimum order quantity for the Twin Screw Extruder Parts is 1 set.

Q5: How long does delivery take after placing an order?

A5: Delivery time ranges from 10 to 60 days depending on the order size and requirements.

Q6: What are the payment terms for purchasing the Twin Screw Extruder Parts?

A6: The payment terms are typically T/T (Telegraphic Transfer).

Q7: How are the Twin Screw Extruder Parts packaged for shipment?

A7: The parts are securely packaged in a wooden case to ensure safe delivery.

Q8: What is the supply capacity for the Twin Screw Extruder Parts?

A8: The supply ability is 500 sets per month.

Q9: How can I get the price for the Twin Screw Extruder Parts?

A9: Pricing is available upon request with a timely quotation provided by the supplier.